![]() ![]() ![]() | CuZr0,15 EN: CW120C UNS: C15100 | ![]() |
CuZr
CuZr0,15 is a alloy that can be hardened by cold forming and moderately by precipitation of CuZr during a heat treatment. It has good bendability, excellent hot and cold forming, a high mechanical, electrical and thermal conductivity properties and good corrosion resistance.
It is used to manufacture elements to: automotive switches and relays, contacts, electrical connectors, terminals, electrical - electronic circuits, electrical connectors, lead frames, switches, switch blade jaws, commutators for power transmitters, basses for power transmitters, rectifiers, soldering and welding tips, circuit breakers, spring contact. Literature:
Switches and relays, connectors, terminals, electronic circuits, leadframe, commutators for power, transmitters, basses for power transmitters, rectifiers, soldering and welding tips, circuit breakers.
Chemical composition
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Value | Comments | |
Cu [ wt.% ] | 99,85-99,95 | Calculated | |
Zr [ wt.% ] | 0,05-0,15 |
Mechanical properties
|
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UTS [MPa] | YS [MPa] | Elongation [%] | Hardness | Young’s modulus [GPa] | Kirchhoff’s modulus [GPa] | Poisson ratio |
255-490 | 60-455 | 2-35 | 32-62 Comments: Rockwell B | 121 | 46,4 | 0,3 Comments: Calculated |
Material's mechanical and electrical properties in different tempers/ diameters -wires
Temper |
Tensile strength, MPa |
Yield strength (min), MPa |
Elongation (min) A50mm |
Hardness Rockwell B |
Literature |
---|---|---|---|---|---|
R280 (H01) |
280-310 |
190 |
13 |
- |
|
R300 (H02) |
300-360 |
280 |
6 |
- |
|
R320 (H03) |
320-390 |
310 |
5 |
- |
|
R360 (H04) |
360-430 |
350 |
4 |
- |
|
R400 (H06) |
400-450 |
390 |
3 |
- |
|
R440 (H08) |
440-490 |
430 |
2 |
- |
|
H01 |
295 |
240 |
32 |
32 |
|
H02 |
325 |
295 |
10 |
38 |
|
H03 |
360 |
345 |
5 |
48 |
|
H06 |
430 |
415 |
2 |
60 |
|
H08 |
470 |
455 |
2 |
62 |
|
Annealed (O61) |
255 |
60 |
35 |
- |
ASTM |
Electrical conductivity vs. temper CuZr0,15
Electrical resistivity (20°C): Annealed - 0,00000181 ohm*cm, Rolled – 0,00000192 ohm*cm
Plot of hardness change versus temperature as an indication of stability of lead frame materials during assembly processes. Yield strength of each alloy before thermal exposure is shown in parentheses.
Weight-loss of specimens exposed in NaCl solution atmosphere of Cu0.36Cr, Cu, Cu0.36Cr0.11Zr , CuZr0.15 (Note: NaCl atmospheric corrosion test in salt spray chamber (in salt mist of 50 g NaCl/l) in the temperature of 35°C, in accordance with ISO 3768-1976 standard) .
Type of corrosion |
Suitability |
Literature |
---|---|---|
Atmospheric |
Good |
|
Marine environment |
Good |
|
Stress crack |
Resistant |
|
Hydrogen embrittlement |
No data |
- |
Electrolytic |
No data |
- |
Other |
- |
- |
Plot showing stress for 100 hour rupture life at several temperature - powder metallurgical alloy
Plots of cumulative volume loss vs time for copper and its alloys under 20 N at (a) 0 A, (b) 30 A and (c) 50 A. (Note: Cu-wire cold drawn, copper alloys – age hardened). Examinations were performed by pin-on-disc tribometer. The negative sample was the S30400 disc made of stainless steel. Examinations were carried out in an air atmosphere with the velocity of 31 km/h and under loading of 10 – 20 N on a roll sample at the diameter of 13 mm and length of 13 mm) .
Plots of cumulative volume loss vs time for copper and its alloys under load of (a) 10 N and (b) 15 N at 50 A. (Note: Cu-wire cold drawn, copper alloys – age hardened). Examinations were performed by pin-on-disc tribometer. The negative sample was the S30400 disc made of stainless steel. Examinations were carried out in an air atmosphere with the velocity of 31 km/h and under loading of 10 – 20 N on a roll sample at the diameter of 13 mm and length of 13 mm) .
Sliding wear resistance for copper and its alloys under 20 N with and without current. (Note: Cu-wire cold drawn, copper alloys – age hardened). Examinations were performed by pin-on-disc tribometer. The negative sample was the S30400 disc made of stainless steel. Examinations were carried out in an air atmosphere with the velocity of 31 km/h and under loading of 10 – 20 N on a roll sample at the diameter of 13 mm and length of 13 mm)
Sliding wear resistance for various alloys under 20 N with and without current. (Note: Cu-wire cold drawn, copper alloys – age hardened). Examinations were performed by pin-on-disc tribometer. The negative sample was the S30400 disc made of stainless steel. Examinations were carried out in an air atmosphere with the velocity of 31 km/h and under loading of 10 – 20 N on a roll sample at the diameter of 13 mm and length of 13 mm) .
Plots of wear rate vs load for copper and its alloys at (a) 0 A, (b) 30 A and (c) 50 A. (Note: Cu-wire cold drawn, copper alloys – age hardened). Examinations were performed by pin-on-disc tribometer. The negative sample was the S30400 disc made of stainless steel. Examinations were carried out in an air atmosphere with the velocity of 31 km/h and under loading of 10 – 20 N on a roll sample at the diameter of 13 mm and length of 13 mm) .
Plots of wear rate vs current for copper and its alloys under (a) 10 N, (b) 15 N and (c) 20 N. (Note: Cu-wire cold drawn, copper alloys – age hardened). Examinations were performed by pin-on-disc tribometer. The negative sample was the S30400 disc made of stainless steel. Examinations were carried out in an air atmosphere with the velocity of 31 km/h and under loading of 10 – 20 N on a roll sample at the diameter of 13 mm and length of 13 mm) .
The maximum bending load for 107 cycles without crack is measured. Dependent on the temper class it is approximately 1/3 of the tensile strength
Bending properties of CuZr0,15 a)-90° bending, b)-180° bending
Fabrication properties
|
Value | Literature | Comments | |
Soldering | Excellent | ![]() | ||
Brazing | Excellent, Good | ![]() | ||
Hot dip tinning | Good | ![]() | ||
Electrolytic tinning | Good | ![]() | ||
Electrolytic silvering | Good | ![]() | ||
Electrolytic nickel coating | Good | ![]() | ||
Laser welding | Fair | ![]() | ||
Oxyacetylene Welding | Not Recommended | ![]() | ||
Gas Shielded Arc Welding | Not Recommended | ![]() | ||
Coated Metal Arc Welding | Not Recommended | ![]() | ||
Spot Weld | Not Recommended | ![]() | ||
Seam Weld | Not Recommended | ![]() | ||
Butt Weld | Good | ![]() | ||
Capacity for Being Cold Worked | Excellent | ![]() | ||
Capacity for Being Hot Formed | Excellent | ![]() | ||
Machinability Rating | 20 | ![]() |
Technological properties
|
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Melting temperature [°C] | Casting temperature [°C] | Castability | Annealling temperature [°C] | Homogenization temperature [°C] | Quenching temperature [°C] | Ageing temperature [°C] | Stress relievieng temperature [°C] | Hot working temperature [°C] |
1030-1098![]() | No data | No data | 450-550![]() | 900-925![]() | 900-925![]() | 400-425![]() Comments: min. 1h | No data | 750-875![]() |
