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CuFePCoSn
EN: -
UNS: C19500

High strength modified copper  alloy, best combinations of electrical conductivity, mechanical strength, forming properties and stress relaxation resistance. C19500 is a precipitation-hardenable copper alloy which has an electrical conductivity of 50%IACS in the aged condition. The alloy is highly resistant to stress relaxation when used a spring under constant stress and it is expected that its creep resistance at moderately elevated temperatures will also prove to be good, has good joinability and good corrosion resistance. This alloy also exhibits good corrosion resistance making it essentially immune to stress corrosion cracking.

CuFePCoSn fits applications requiring excellent hot and cold workability as well as high strength and conductivity. C19500 is high strength, high conductivity alloy developed for applications in current carrying parts. The high strength of CuFePCoSn coupled with moderate conductivity makes this alloy use ful in spring terminal applications. Resistance to stress relaxation over time improves the life expectancy of connectors.

Applications

Sheet, strip, rolled bar, flat wire, welded tube and fabricated parts. Electrical components such as springs, contacts, connectors, terminals, clips, jaws, clamps, sockets in electro-mechanical assemblies, electronics assemblies, and wiring harness for automobiles and appliances, edge connectors for printed circuit boards, switches, integrated circuit lead frames. Literature:

Chemical composition

Chemical composition
Value Comments
Al [ wt.% ]0,2

Co [ wt.% ]0,6-1,0

Cu [ wt.% ]96,24-97,42
Calculated
Fe [ wt.% ]1,3-1,7

P [ wt.% ]0,08-0,12

Pb [ wt.% ]0-0,02

Sn [ wt.% ]0,4-0,7

Zn [ wt.% ]0-0,02

Chemical composition of CuFePCoSn (C19500)

Chemical composition. wt%

Ag

Mg

Sn

Ni

Si

Cr

Zr

Fe

P

Pb

Zn

Co

Al

other

Cu

-

-

0.1-1.0

-

-

-

-

1.0-2.0

0.015-0.15

0.02

0.20

0.3-1.3

0.2

-

min. 97.8

 

 

0.6

 

 

 

 

1.5

0.18

 

 

 

 

 

 

Chemical composition of CuFePCoSn (C19500)

Chemical composition. wt.%

Ag

Mg

Sn

Ni

Si

Cr

Zr

Fe

P

Pb

Zn

Co

Al

other

Cu

-

-

0.4-0.7

-

-

-

-

1.3-1.7

0.08-0.12

max 0.03

max 0.20

0.6-1.0

max 0.2

max.0.10

min. 97.8

Mechanical properties

Mechanical properties
UTS
[MPa]
YS
[MPa]
Elongation
[%]
HardnessYoung’s modulus
[GPa]
Kirchhoff’s modulus
[GPa]
Poisson ratio
350-700
170-650
2-25
81-90
Comments:
[HRB]
119
No data 0,33

Mechanical requirements of CuFePZnCoSn (C19500) according ASTM standards (different tempers)

Temper

Tensile strength, MPa

Yield strength 0.2%, MPa

Elongation 50, %

Hardness, HRB

Literature

O61

Min. 350

Min.170

Min.25

O50

520-590

395-530

11-17

81-89

H02

565-620

505-605

3-13

85-88

H08

605-670

585-650

2-5

87-90

H10

Min. 670

Min.650

Max.2

Min.90

Mechanical properties of CuFePZnCoSn  Alloy

Temper

Tensile strength, MPa

Yield strength, MPa

Elongation, %

Literature

Soft annealed

360

172

25

Precipitation hardened

550

450

15

PHT. CR half hard

590

550

8

PHT. CR spring

630

614

3

PHT.CR super spring

670

650

2

Note: PHT – precipitation heat treated, CR-cold rolling

Mechanical properties of  CuFe1.5P0.18Co0.8Sn0.6 (Olin 195)

Temper

Tensile strength, MPa

Elongation, %

Literature

Annealed

345-415

26

1/4 hard

415-495

14

1/2hard

470-540

6

3/4hard

515-585

3

Hard

565-620

2

Sping

605-670

2

Exploitation properties

Mechanical properties of CuFe1.5P0.18Co0.8Sn0.6  vs temperature annealing

Temperature, °C

Tensile strength, MPa

Yield strength, MPa

A50, %

20

550

453

14.9

150

487

416

12.4

205

463

399

12.9

260

434

376

13.7

315

407

356

11.3

370

357

323

16.2

425

308

282

19.8

390

214

179

18.7

550

179

128

16

600

137

101

17

C19500  alloy mechanical properties vs annealing temperature

NO DATA AVAILABLE

The alloy has corrosion resistance superior to that of copper when exposed to industrial. marine or industrial-marine atmospheres. It is essentially immune to stress corrosion cracking.

Type of corrosion

Suitability

Literature

Atmospheric

Good

Marine environment

Good

Stress crack

Good

Hydrogen embrittlement

No

Electrolytic

No data

Rupture strengths of copper (C11000) and CuFePZnCoSn (19500) – 100 000h rupture strength of strip

Stress rupture strength of  CuFePCoSn (C19500) strip at 260. 315.370 and 425°C

Creep rate for CuFePCoSn strip

Fatigue strength of CuFePCoSn copper alloy

Temper

Tensile strength, MPa

Fatigue strength, MPa

Literature

Precipitation hardened

552

180

PHT. CR spring

634

200

NO DATA AVAILABLE
Fabrication properties

Fabrication properties
Value Comments
Solderingexcellent

Brazingexcellent

Hot dip tinningexcellent

Electrolytic tinningexcellent

Laser weldinggood

Oxyacetylene Weldingfair

Gas Shielded Arc Weldinggood

Coated Metal Arc Weldingfair

Spot Weldfair

Seam Weldgood

Butt Weldgood

Capacity for Being Cold Workedexcellent

Capacity for Being Hot Formedexcellent

Forgeability Rating65
65% of C37700 (forging brass)
Machinability Rating18
18% of C36000 (free-cutting brass)

In the mill annealed condition. i.e. precipitation hardened to have a yield strength of 450 MPa. Alloy C19500 can be readily cold formed by bending. shallow stamping or deep drawing. However. only moderate stretching should be attempted. in the cold rolled tempers. a generous bending radius is desirable and parts should be designed to avoid bends parallel to the rolling direction when maximum strength is required. The alloy can be hot worked in the temperature range 650 to 980 °C.

The alloy can be joined by the inert-gas shielded metallic-arc process and by resistance welding using the seam or butt welding procedures. It has excellent solderability.

Alloy 195 has a machinability rating of 18 where free-cutting brass equals 100. In general. the most satisfactory machined surface on copper is obtained by means of high cutting speeds combined with light cuts. For turning and similar operations. speeds of about 40 to 60 m per minute may be adopted but these speeds must be reduced when employing heavy cuts. With tungsten carbide tools. considerably higher speeds can be used. Tools are commonly used with about 15 degree front clearance and 25 degree top rake. The included angle of the cutting tool must be increased for heavy work. The lubricant employed should be varied with the type of work. For heavy cuts at slow speeds. mineral oils or blended lard and mineral oils are preferable; for lighter cuts at higher speeds. emulsions are favored. Degreasing of soiled metal followed by cleaning in a dilute sulfuric acid solution will remove surface oxidation resulting from atmospheric exposure or controlled atmospheric annealing. Heavy oxide films or stains are removed by the same brightening solutions used for copper.

Technological properties

Technological properties
Melting temperature
[°C]
Casting temperature
[°C]
CastabilityAnnealling temperature
[°C]
Homogenization temperature
[°C]
Quenching temperature
[°C]
Ageing temperature
[°C]
Stress relievieng temperature
[°C]
Hot working temperature
[°C]
1080-1090
No data No data 500-600
Comments:
After cold work, annealling time: 1h
No data 900
Comments:
water quench
450-600
Comments:
Ageing time: 1h
No data 650-980
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